|
Understanding How a Cam
Works:
Legend:
TDC = Top Dead
Center (Piston @ Highest
point of travel in cylinder)
BDC = Bottom Dead Center (Piston
@ lowest point of travel in cylinder)
BTDC = Before top dead
center
ATDC = After top dead
center
BBDC = Before bottom
dead center
ABDC = After bottom dead
center
The camshaft which opens
and closes the valves makes
one complete revolution (360
degrees) while the
crankshaft rotates TWICE
(720 degrees). Camshaft
timing is usually expressed
in terms of crankshaft
degrees relative to the
piston location in the
cylinder; Top Dead Center (TDC)
& Bottom Dead Center (BDC).
Valve
Overlap
The number of degrees in cam
shaft rotation that the
intake & exhaust valve are
open at the same time (The
point in which the intake
valve opening point BTDC and
the Exhaust Cam's closing
point ATDC). Increasing the
number of degrees of overlap
tends to move the power band
up the RPM band but you will
sacrifice low end power.
Increasing the overlap can
increase peak power, but
only if the exhaust system
is efficient enough to
properly scavenge the
cylinder. Decreasing the
overlap tends to boost lower
rpm performance.
Lobe Centers
This is the angle between
the intake and exhaust
camshaft lobe peaks
described in camshaft
degrees. This angle
dictates two important
events: the valve overlap
around TDC, and intake or
exhaust valve closure delay
there is in the relevant
stroke (inlet/exhaust).
Tightening the lobe center
angle produces more overlap
around TDC and wider angles
mean less overlap.
Valve Lift
Valve lift is the distance that the valve travels from the seat of the
head to its farthest point.
As the engine speed
increases the need to
increase valve lift is
necessary to keep the inlet
speeds from exceeding the
Mach Index value of .6.
This is the point which
volumetric efficiency falls
off.
Cam Duration
Duration
is the period of time,
measured in degrees of
crankshaft rotation,
that a valve is open.
Duration (at .050-inch
lifter rise) is the
deciding factor [in]
what the engine's basic
rpm range will be. Lower
duration cams produce
the power in the lower
rpm range &
larger-duration cams
operate at higher rpm,
but you will lose low
end power to gain
top-end power as the
duration is increased.
For each 10-degree
change in the duration
at .050 inch, the
powerband moves up or
down in rpm range by
approximately 500 rpm."
THE FIRST STROKE.
The piston starts from TDC
and moves down the cylinder
during the intake stroke
while gaining velocity. As
it starts to reach the
bottom of its stroke the
speed then starts slowing
down. As the piston is
moving down the cylinder the
intake valve is opening. The
air & gas mixture starts
flowing into the cylinder as
the intake valve opens, but
the largest volume enters
when the pressure
differential is the
greatest. This occurs when
maximum piston velocity is
reached which is somewhere
between 70 to 80 degrees
ATDC. What governs piston
velocity is the stroke, rod
length, RPM, and piston pin
off-set. The maximum piston
speed of the engine is then
limited by the resistance to
gas flow of the engine
and/or the stresses due to
the inertia of the moving
parts.
FACT ONE:
Volumetric efficiency is directly
related to piston velocity!
Volumetric efficiency is a
measure of the effectiveness
of an engine's intake
system. The intake valve is
almost closed as the piston
reaches BDC, but it does not
close completely until after
BDC, when the piston is on
its way back up the
cylinder. The reason for
this is because the incoming
air/fuel mixture still has
momentum even though the
piston has slowed way down.
We are now starting
THE SECOND STROKE.
The piston compresses the
air/fuel mixture to a high
enough pressure and
temperature to allow
ignition by means of the
spark plug ignition. By
introducing the spark from
the plug causes an explosion
which produces the power &
starts the downward travel
of the piston which starts
the
THE THIRD STROKE.
Power is produced while the
gases in the cylinder expand
and cool. In most cases, the
gases are at a relatively
low pressure by the time the
crankshaft reaches 90
degrees After Top Dead
Center (ATDC), so we can
safely open the exhaust
valve Before Bottom Dead
Center (BBDC) to take
advantage of blow- down.
Otherwise, the piston would
have to push all the exhaust
out. When the piston reaches
BDC we begin
THE FOURTH STROKE.
The exhaust valve is opening
at a fairly rapid rate, the
piston is going up and if
the exhaust valve is not
open a lot by the time the
piston reaches maximum
velocity there will be
resistance in the cylinder
caused by excessive exhaust
gas pressure. This produces
conditions which are
referred to as pumping
losses. As the piston
reaches the top of the
cylinder or the end of the
fourth stroke, you will see
the exhaust valve is almost
closed but the intake valve
is just beginning to rise
off the seat! At TDC or the
end of the fourth stroke
both the intake and exhaust
valves are open just a
little, this is referred to
as valve OVERLAP.
|